Lighting Manufacturing Capabilities
Custom Lights is a full-service provider of lighting solutions for architectural lighting OEMs. Our facility controls the fabrication, coating, assembly and packaging of our products, offering quality and delivery direct to your final destination.
Manufacturing Capabilities for Architectural Lighting Products
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Turret Stamping
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Amada Vipros 255 Turret Press
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20 Ton - 50”x150” Travel
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31 tool stations - 12’ Capability
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Maximum sheet thickness of 14ga (.080)
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Punch accuracy of .003”
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Press Brake Forming
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10’ Cincinnati 135 CBII - 8” Stroke
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10’ Cincinnati 135 CB - 8” Stroke (3)
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6’ Cincinnati 90 CBII - 8” Stroke
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8’ Cincinnati 90 CBII - 8” Stroke
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4’ Cincinnati 60 CBII - 8” Stroke (3)
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Roll Forming
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Dahlstrom Roll Former
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Rafted type roll forming machine
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24 forming stations on 6 rafts
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0-75 FPM
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3/8” x 3/16” keyway
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18” Horizontal roll spacing
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2” Spindle
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Blank feed
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Aluminium Cutting
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Metlsaw with CNC controller
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Mitre Saw
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Shear Cutting
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Wysong Power Shear
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Back gauging
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10ga x 3/16” capacity
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Laser Cutting
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Bystronic
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4400 Watt
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up to 3/4" mild and stainless steel
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1/2" Aluminum
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Bed size is 5' x 10'
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Welding
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Mig - Automated
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Tig
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Spot Weld
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Powder Coating
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State of the art eight stage phosphate coating line
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Ferrous and non ferrous capability
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36”x66” product window
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Lengths to 72”
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Prototype, spray to waste, and full reclamation
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Fully automatic and manual capability
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Environmentally controlled spray room
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Assemby / Program Management
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Fabrication
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Assembly
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Special product
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Finished goods
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Custom packaging
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Direct ship / Quick ship
Supporting Manufacturing Capabilities
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Wire Cutters
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Bench Top Cutters
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Cord Cutters
Information Needed to Quote Lighting Products
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Detailed print
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Specifications on materials
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Application - Where the product will be used
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EAU’s and seasonal requirements
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Testing requirements
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Submittal requirements
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PPAPs, Control Plans, PFEMA’s, Samples
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Agency requirements
